LCS TECH Delivers IP67-Rated Custom Torque Sensors for Robotics Applications

We are pleased to announce the successful shipment of five custom torque sensors designed to meet specific application requirements that could not be fully addressed by our standard product range. This project highlights our commitment to delivering precision-engineered solutions and demonstrates our capability to develop custom torque sensor designs tailored to unique industrial challenges.

Compared with the standard torque sensors displayed on our website, these five units incorporate two important design enhancements. The first is the internal placement of strain gauges. By mounting the strain gauges inside the sensor body, we significantly improve mechanical protection, measurement stability, and long-term reliability. This internal structure also contributes to better resistance against environmental factors and mechanical handling during operation.

The second key enhancement is environmental sealing. Once the integrated cable is installed, the sensors achieve an IP67 protection rating, ensuring dependable performance in environments exposed to moisture, dust, or washdown conditions. This makes the sensors particularly suitable for demanding industrial applications where reliability and durability are essential.
Manufactured from high-quality stainless steel, each sensor features a compact dual-flange structure that combines strength, precision, and installation flexibility. The compact design allows seamless integration into equipment with limited space, while the dual-flange configuration provides secure mounting and stable torque transmission. To further improve usability, we equipped each unit with a detachable connector and a 3-meter one-piece molded cable assembly. This design simplifies installation and maintenance while maintaining signal integrity and mechanical robustness.

To ensure consistent performance, every sensor underwent comprehensive in-house linearity testing. The resulting test data is supplied with each unit, giving customers verified performance information and confidence in measurement accuracy from the start. Additionally, we carefully adjusted the rated output of all five sensors to a tightly controlled specification of 1.5 mV/V ±0.01 mV/V. This level of consistency significantly simplifies system calibration, reduces commissioning time, and enables easy sensor replacement without extensive recalibration.

This project also demonstrates our expertise in developing tailor made reaction torque transducer solutions for specialized applications. From mechanical structure optimization to output matching and environmental sealing, our engineering team worked closely with the customer to translate their requirements into a reliable measurement device. The result is a compact, robust, and high-performance bespoke Torque Load Cell that integrates smoothly into the customer’s system while reducing operational complexity.

For customers seeking torque measurement solutions where standard products may not be suitable, we offer the experience and technical expertise to transform your ideas into fully functional torque sensing units. Whether you require unique dimensions, special environmental protection, output matching, or customized mounting configurations, our team is ready to support your project from concept to production.

The shipment of these five sensors reflects our ongoing commitment to innovation, quality assurance, and customer-focused engineering. By combining customization capabilities with strict manufacturing control and performance verification, we continue to provide reliable torque measurement solutions that help our customers improve efficiency, accuracy, and system reliability.